Ration filling machine for foam particle
Ration filling machine for foam particle
1 Performance specification
1.1 This equipment is a small machinery with air blower of
frequency conversion to quantitatively fill cloth products with
plastic foam particles
1.2 Electric motor 1.1KW, practical 0.5KW. Single-phase voltage is
200-240 volts, 50-60 Hz. No matter the small shop, large factory,
domestic or abroad, can install and use. Needn’t to equip air
compressor in addition, so can save electricity and energy, without
noise, vibration and danger from the pressure container.
1.3 Each machinery only has one filling mouth. Filling speed is
high, each pillow only takes 3-6 seconds. Controlled by pedal
switch, shut down automatically when reach the setting weight.
1.4 Little seal size, filling pipe’s diameter 32mm. According to
user's request, the diameter of filling pipe can be 8-73mm so as to
be suitable for different products form, for example, cotton
flannel toy, cushion and pillow, etc..
1.5 Can also fill quantitively small particle products, such as
silkworm sand and buckwheat, etc..
1.6 Can also fill inquantitively fluffy products such as eiderdown
and chemical fibre, etc.. The wind force can be set up at will.
While filling bed clothes, select lower wind-force, thus the
products are soft, the appearance is leveled, easy to fill, and low
cost in electricity and energy; while filling pillow, select high
wind force, thus the products are tight, difficult to stop up.
1.7 Researched and developed alone by ourselves, first-class level
in world, China's patent protection.
1.8 Small size, light weight. Length×Width×High =0.5×0.5×1.0,
weight 50 kilograms. Equipped with special-purpose quantitive
stainless steel material storehouse with volume of 1m3 which can
shared by 4 filling machines, attached a small air blower for
adding material.
1.9 If fill close products, need not to ration, only pug and smash
by hand, until it is full.
installation
2.1 Put the filling machine on the level and solid ground. Connect
the power, start up the filling machine. Observing the rotatory
direction of the impeller from the inlet of the fan, the impeller
should rotate clockwise.
2.2 Stand the material storehouse, join to the filling machine with
hose. Fill up the material storehouse with the small feeding air
blower.
3 Operation method
3.1 Try best to set up the filling time to be close to the demand
weight of about 100 grams every second, minimum regulation time 0.1
second. Adjust frequency, every 0.1Hz about 1 gram. The recommended
frequency is 50Hz.
3.2 Larger diameter filling pipe, higher frequency and lower air
added, may shorten filling time.
3.3 Regulating the air inlet to supply the air up to about 30-80%.
The pipeline is difficult to stop up.
3.4 In order to have the same wind force and accurate ration, must
keep the gesture method of filling accordant: inserting depth,
direction and hanging form of the hop-pocket, etc.. When filling,
try best to insert low, prevent the pipe outlet blocked by cloth,
and don't be stopped up by the particles either.
3.5 The opening size of the pillow, had better can just insert
down-filling pipe. The opening position is better on the corner.
3.6 Many block-proof function designs, make it fill faster.
There is a transparent peep hole on the shrinking mouth of the down
filling pipe, operator may see whether it is unblocked or not when
fill. When the flowage turns slow, go backwards hop-pocket in time
to prevent the filling pipe blocked, or pat the hop-pocket to keep
unobstructed.
4. Frequency inverter use
4.1 According to the required frequency, press up key "∧", down key
"∨" at any time. Supreme frequency limits H85.
4.2 F082 is ration filling time, range 0-9999, time unit is 0.1
second. For example, 30 means 3 seconds.
According to the method4.3.2 parameter setup operation)
4.3 F079 is filling method,”01”start ration filling,”00” stop
ration filling.
4.8The frequency inverter is guaranteed for one year. In order to
avoid influencing the normal production while the inverter is sent
for repair, once we receive the user's fax of the post sheet of the
damaged inverter, we will send the substitute one by the express
mail.
